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Advanced CPD

Instrumented System and Functional Safety

This advanced 5 days programme provides professionals with a rigorous, practice-oriented grounding in Instrumented System and Functional Safety. Designed for those working across the Engineering & Technical sector, the course combines established theoretical frameworks with current industry practice through expert-led instruction, structured case studies, and hands-on workshops.

5 daysDuration
AdvancedLevel
5 Days · 15 ModulesProgramme
YX-INST-003Code
Classroom Online In-House Blended
Starting From
$4,950
per delegate · live online
Classroom
Face-to-face at a global venue
$5,950
Online
Live interactive virtual sessions
$4,950
In-House
Delivered at your premises
Quote
Enquire & Book Request In-House Quote
Internationally Accredited
50+ Global Locations
Expert Advisory Team
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Course Overview

About this programme

This advanced 5 days programme provides professionals with a rigorous, practice-oriented grounding in Instrumented System and Functional Safety. Designed for those working across the Engineering & Technical sector, the course combines established theoretical frameworks with current industry practice through expert-led instruction, structured case studies, and hands-on workshops.

Participants will engage with the most relevant tools, standards, and methodologies used in Instrumentation & Process Control today. By the final day, delegates will leave with a clear personal action plan and the confidence to apply their learning immediately, contributing to improved performance, compliance, and competitive advantage within their organisations.

Programme Objective

Equip professionals with the knowledge, skills, and frameworks required to excel in Instrumented System and Functional Safety, driving measurable improvement in Engineering & Technical performance and delivering tangible value to their organisations.

5 daysTotal Duration
5 DaysTraining Days
15 ModulesModules Covered
Max 20Class Size
EnglishLanguage
CPDAccreditations

What You Will Learn

11 key learning outcomes

01

Apply engineering standards and codes relevant to Instrumentation & Process Control in the oil, gas, and energy sectors

02

Analyse failure modes, root causes, and risk profiles for critical equipment and systems

03

Design or evaluate engineering solutions that meet functional, safety, and regulatory requirements

04

Interpret technical data, inspection findings, and performance metrics to support informed decisions

05

Apply integrity management principles to assess and extend the safe operating life of assets

06

Utilise industry codes (API, ASME, ISO, NACE) applicable to Instrumentation & Process Control disciplines

07

Develop inspection and maintenance strategies based on risk-based methodologies

08

Assess the impact of material selection, operating conditions, and degradation mechanisms on asset life

09

Communicate engineering findings and recommendations to technical and non-technical stakeholders

10

Apply lessons learned from industry incidents to improve engineering design and operational practices

11

Integrate HSE considerations into engineering decisions throughout the asset lifecycle

Course Outline

5 training days · 15 modules · hands-on workshops

1
Process
Measurement
2
Process
Control
3
PLC
Programming
4
Functional
Safety
5
Alarm
Management,
Day 1

Process Measurement & Instrumentation Principles

Apply instrument selection, calibration, and signal standards to industrial process measurement.

8 hours 3 modules
Module 1

Process Variable Measurement

  • Pressure measurement: gauge, absolute, differential, and smart transmitters
  • Temperature: thermocouples, RTDs, and infrared pyrometers
  • Flow measurement: orifice plates, Coriolis, vortex, and ultrasonic meters
  • Level measurement: DP level, guided wave radar, and nuclear level gauges
Module 2

Instrument Accuracy & Calibration

  • Accuracy, repeatability, hysteresis, and rangeability defined
  • Calibration procedure: 5-point calibration and as-found/as-left records
  • Instrument calibration management: PIMS and traceability to standards
  • Smart transmitter diagnostics: HART and FF device diagnostics
Module 3

Signal Standards & Loop Integrity

  • 4-20mA current loop: sourcing vs. sinking configurations
  • HART protocol: multi-drop, point-to-point, and handheld communicators
  • Intrinsic safety: Zener barriers, galvanic isolators, and Ex ia entity parameters
  • Loop checks: continuity, insulation, and functional verification
Practical Workshop

Instrument loop tracing exercise: groups trace a complete instrument loop from process tap to DCS input, identify every component, and verify IS compliance and signal range.

Day 2

Process Control Theory & Loop Optimisation

Design, tune, and troubleshoot feedback and advanced control loops.

8 hours 3 modules
Module 1

Control Loop Fundamentals

  • Open-loop vs. closed-loop control: block diagram representation
  • Process dynamics: gain, time constant, dead time, and self-regulation
  • PID modes: proportional band, integral (reset), and derivative (rate)
  • Controller output: direct vs. reverse action and split-range applications
Module 2

PID Tuning Methods

  • Process reaction curve: time constant and process gain determination
  • Ziegler-Nichols open-loop rules: P, PI, and PID settings
  • Closed-loop ultimate gain method: oscillation and tuning
  • Loop performance metrics: IAE, ISE, and rise time
Module 3

Advanced & Multivariable Control

  • Cascade control: primary-secondary configuration and commissioning
  • Feedforward and ratio control: disturbance rejection applications
  • Override and selector control: high/low signal selectors
  • Model predictive control (MPC): MIMO architecture and benefits
Practical Workshop

PID tuning simulation: teams tune a temperature or level control loop using the open-loop reaction curve method and compare manual tuning with auto-tune results.

Day 3

PLC Programming & SCADA Design

Design, configure, and commission PLC-based control and SCADA systems.

8 hours 3 modules
Module 1

PLC Hardware & Architecture

  • PLC components: CPU, digital and analogue I/O modules, and power supply
  • Scan cycle: input scan, program execution, and output update
  • Deterministic execution and watchdog timer
  • Distributed I/O: remote I/O racks and Profibus/Profinet adapters
Module 2

IEC 61131-3 Programming

  • Ladder diagram (LD): contacts, coils, and function blocks
  • Function block diagram (FBD): data flow and function block library
  • Structured text (ST): expressions, loops, and array operations
  • Sequential function chart (SFC): step-transition-action structure
Module 3

SCADA HMI & Network Design

  • SCADA display hierarchy: ISA-101 overview, level 1-4 displays
  • Alarm design: ISA 18.2 rationalisation and prioritisation
  • Industrial network protocols: Profibus, EtherNet/IP, and OPC-UA
  • Redundancy strategies: hot standby controllers and network ring topology
Practical Workshop

PLC programming exercise: teams implement a sequence control programme for a defined process start-up and shutdown procedure, including interlocks and alarm generation.

Day 4

Functional Safety & Safety Instrumented Systems

Design and verify safety instrumented functions to IEC 61511 standards.

8 hours 3 modules
Module 1

IEC 61511 Safety Lifecycle

  • Safety lifecycle phases: hazard analysis through decommissioning
  • Safety instrumented system (SIS): definition, scope, and independence
  • Safety integrity levels: SIL 1-4 and target risk reduction factors
  • ALARP and tolerable risk: context for SIL determination
Module 2

SIS Architecture & SIL Verification

  • Hardware fault tolerance: 1oo1, 1oo2, 2oo3 architectures
  • Safe failure fraction (SFF) and diagnostic coverage (DC)
  • PFD average calculation: simplified formula and Markov models
  • SIL verification software: exSILentia and other tools
Module 3

SIS Management & Proof Testing

  • SIS mechanical commissioning: loop check and functional test
  • Proof test procedure: test interval, coverage, and documentation
  • Management of change (MOC): SIS impact assessment
  • SIS performance monitoring: demand rate, spurious trip rate, and PFD trending
Practical Workshop

SIL verification exercise: teams calculate the PFD average for a 1oo2 SIF configuration with defined sensor, logic solver, and final element reliability data.

Day 5

Alarm Management, Maintenance & Digital Instrumentation

Apply ISA 18.2 alarm management, maintenance practices, and emerging digital technologies.

8 hours 3 modules
Module 1

Alarm Management (ISA 18.2)

  • Alarm management lifecycle: philosophy to continuous improvement
  • Alarm rationalisation: nuisance alarms, chattering, and floods
  • Alarm prioritisation: safety critical vs. operational and environmental
  • Alarm KPIs: alarm rate, response time, and standing alarms
Module 2

Instrument Maintenance & Diagnostics

  • Preventive maintenance schedules: manufacturer vs. risk-based intervals
  • Smart instrument diagnostics: predictive maintenance and health monitoring
  • Calibration management software: scheduling, records, and traceability
  • Typical failure modes: plugged impulse lines, drift, and spurious trips
Module 3

Digital & Wireless Instrumentation

  • WirelessHART and ISA100.11a: applications and latency limitations
  • IIoT in process instrumentation: edge devices and cloud analytics
  • Digital twin for control system: virtual commissioning applications
  • Cybersecurity considerations: ISA/IEC 62443 for control systems
Practical Workshop

Alarm management audit: teams review a provided alarm summary log from a DCS historian, identify top offenders, classify nuisance alarms, and recommend a rationalisation priority list.

The course outline is indicative. Content may be adapted to reflect current industry developments and delegate experience levels.

Who Should Attend

This programme is designed for professionals across these roles

Mechanical & Process Engineers

Engineers responsible for equipment design, selection, and performance management

Integrity & Inspection Engineers

Professionals managing inspection programmes, FFS assessments, and regulatory compliance

Maintenance Supervisors

Supervisors planning and executing maintenance activities on critical process equipment

Operations Engineers & Technicians

Field operations staff responsible for day-to-day plant running and first-line fault response

HSE & Technical Safety Engineers

Safety professionals requiring engineering depth for risk assessment and incident investigation

Graduate Engineers

Early-career engineers building technical competency in their chosen engineering discipline

Schedule & Fees

Upcoming public dates — enrol anytime

Jun
03
03 Jun – 07 Jun 2026
Dubai, UAE
Classroom 5 seats available
$5,950
per delegate
Jul
05
05 Jul – 09 Jul 2026
Live Online (Zoom)
Online Only 2 seats left!
$4,950
per delegate
Jul
29
29 Jul – 02 Aug 2026
Singapore
In-House 5 seats available
Quote
custom pricing
Aug
21
21 Aug – 25 Aug 2026
Houston, USA
Blended 6 seats available
Quote
custom pricing
Sep
25
25 Sep – 29 Sep 2026
Abu Dhabi, UAE
Classroom 9 seats available
$5,950
per delegate
Oct
20
20 Oct – 24 Oct 2026
Live Online (Zoom)
Online Only 2 seats left!
$4,950
per delegate
Can't find a suitable date? Contact us for private cohort scheduling or in-house delivery options at your premises.

Accreditations & Recognition

This course carries internationally recognised professional credits

CPD Certified

Course Resources

Request documentation before you book

Ready to Enrol?

Speak with our training advisors to confirm availability, group rates, and customised in-house options.