admin@yixiangs.com +86-138-700-21257 WhatsApp
Intermediate CPD

Pumps & Pumping Systems Optimization

This intermediate 5 days programme provides professionals with a rigorous, practice-oriented grounding in Pumps & Pumping Systems Optimization. Designed for those working across the Engineering & Technical sector, the course combines established theoretical frameworks with current industry practice through expert-led instruction, structured case studies, and hands-on workshops.

5 daysDuration
IntermediateLevel
5 Days · 15 ModulesProgramme
YX-MECH-003Code
Classroom Online In-House Blended
Starting From
$4,950
per delegate · live online
Classroom
Face-to-face at a global venue
$5,950
Online
Live interactive virtual sessions
$4,950
In-House
Delivered at your premises
Quote
Enquire & Book Request In-House Quote
Internationally Accredited
50+ Global Locations
Expert Advisory Team
Secure Booking Process

Course Overview

About this programme

This intermediate 5 days programme provides professionals with a rigorous, practice-oriented grounding in Pumps & Pumping Systems Optimization. Designed for those working across the Engineering & Technical sector, the course combines established theoretical frameworks with current industry practice through expert-led instruction, structured case studies, and hands-on workshops.

Participants will engage with the most relevant tools, standards, and methodologies used in Mechanical Engineering today. By the final day, delegates will leave with a clear personal action plan and the confidence to apply their learning immediately, contributing to improved performance, compliance, and competitive advantage within their organisations.

Programme Objective

Equip professionals with the knowledge, skills, and frameworks required to excel in Pumps & Pumping Systems Optimization, driving measurable improvement in Engineering & Technical performance and delivering tangible value to their organisations.

5 daysTotal Duration
5 DaysTraining Days
15 ModulesModules Covered
Max 20Class Size
EnglishLanguage
CPDAccreditations

What You Will Learn

11 key learning outcomes

01

Apply engineering standards and codes relevant to Mechanical Engineering in the oil, gas, and energy sectors

02

Analyse failure modes, root causes, and risk profiles for critical equipment and systems

03

Design or evaluate engineering solutions that meet functional, safety, and regulatory requirements

04

Interpret technical data, inspection findings, and performance metrics to support informed decisions

05

Apply integrity management principles to assess and extend the safe operating life of assets

06

Utilise industry codes (API, ASME, ISO, NACE) applicable to Mechanical Engineering disciplines

07

Develop inspection and maintenance strategies based on risk-based methodologies

08

Assess the impact of material selection, operating conditions, and degradation mechanisms on asset life

09

Communicate engineering findings and recommendations to technical and non-technical stakeholders

10

Apply lessons learned from industry incidents to improve engineering design and operational practices

11

Integrate HSE considerations into engineering decisions throughout the asset lifecycle

Course Outline

5 training days · 15 modules · hands-on workshops

1
Mechanical
Engineering
2
Pressure
Vessels
3
Piping
Design
4
Rotating
Equipment
5
Welding,
NDE
Day 1

Mechanical Engineering Codes & Materials

Apply ASME and API codes and materials science principles to mechanical equipment design.

8 hours 3 modules
Module 1

Engineering Codes & Standards

  • ASME BPVC: Section I, II, VIII Div 1 and 2, and IX applicability
  • API standards: API 650, 510, 570, 571, 579, and 653 scope
  • Piping codes: ASME B31.3 process piping and B31.4/8 for pipelines
  • National and international codes: EN 13445, BS PD 5500, and PED
Module 2

Engineering Materials Selection

  • Carbon and low-alloy steels: grades, properties, and weldability
  • Stainless steels and duplex alloys: corrosion resistance and applications
  • Nickel alloys and CRAs: high-temperature and sour service selection
  • Non-metallics: GRE piping, PTFE linings, and composite materials
Module 3

Material Degradation & Failure

  • Fatigue: S-N curves, endurance limit, and stress concentration factors
  • Creep: mechanisms, creep rupture, and Larson-Miller parameter
  • Brittle fracture: DBTT, Charpy impact testing, and prevention
  • Hydrogen damage: HIC, SOHIC, and hydrogen embrittlement in steels
Practical Workshop

Material selection exercise: teams choose appropriate materials for three defined service conditions (HPHT sour, seawater injection, and cryogenic) with code and standard justification.

Day 2

Pressure Vessels & Storage Tanks

Design, inspect, and assess the integrity of pressure-containing equipment.

8 hours 3 modules
Module 1

Pressure Vessel Design (ASME VIII)

  • Cylindrical and spherical shell design: hoop stress and safety factors
  • Nozzle and opening reinforcement: area replacement method
  • Flange design: ASME B16.5 ratings and bolt torque calculations
  • Pressure testing: hydrostatic, pneumatic, and sensitive leak testing
Module 2

Pressure Vessel Inspection (API 510)

  • API 510 interval categories: time-based and risk-based
  • UT thickness measurement: data-sheet recording and trend analysis
  • Pressure vessel rating: MAWP determination and code stamp
  • Repair and alteration: R-stamp, post-weld heat treatment, and documentation
Module 3

Atmospheric Storage Tanks (API 650/653)

  • API 650 design: shell courses, roof selection, and venting
  • API 653 in-service inspection: shell, floor, and floating roof assessment
  • Tank fitness for service: corrosion allowance and minimum thickness
  • Tank repair: lap patch, insert plate, and floor plate replacement
Practical Workshop

Pressure vessel FFS assessment: groups apply API 579 Level 1 to a vessel with thinning corrosion, calculate remaining thickness, and determine re-inspection interval.

Day 3

Piping Design & Stress Analysis

Apply piping design codes and stress analysis methods to process piping systems.

8 hours 3 modules
Module 1

Piping Design (ASME B31.3)

  • Pipe sizing: velocity limits, pressure drop, and erosional velocity
  • Wall thickness calculation: internal pressure design and mill tolerance
  • Pipe support span tables: maximum unsupported span by nominal diameter
  • Valve types and selection: gate, globe, ball, butterfly, check, and control
Module 2

Piping Flexibility & Stress Analysis

  • Thermal expansion: anchor, guide, and loop design principles
  • ASME B31.3 loading categories: sustained, thermal, and occasional
  • Caesar II modelling: geometry input, loads, and result interpretation
  • Spring hanger selection: variable spring and constant effort supports
Module 3

Piping Inspection & Integrity (API 570)

  • API 570 scope: jurisdictional and inspection intervals
  • Corrosion monitoring locations (CML): placement and measurement
  • Minimum required thickness and retirement thickness
  • Temporary repairs: leak clamps, freeze plugging, and fitness for service
Practical Workshop

Piping stress review: teams identify flexibility deficiencies in a provided piping isometric, recommend support modifications, and check against B31.3 allowable stress limits.

Day 4

Rotating Equipment Engineering

Select, operate, and maintain centrifugal and reciprocating machinery.

8 hours 3 modules
Module 1

Centrifugal Pumps

  • Hydraulic design: impeller types, specific speed, and BEP selection
  • NPSH analysis: NPSHa calculation and cavitation prevention
  • Mechanical seals: API 682 seal plans and seal failure diagnosis
  • API 610: pump construction categories and acceptance testing
Module 2

Compressors

  • Centrifugal compressors: surge, choke, and operating envelope management
  • Reciprocating compressors: rod load, pulsation, and valve performance
  • Compressor control: anti-surge, load sharing, and sequencing logic
  • API 617 and 618: design and test standards
Module 3

Drivers & Couplings

  • Gas turbine packages: hot section inspection and performance degradation
  • Steam turbines: control valves, seals, and vibration monitoring
  • Flexible couplings: types, torque rating, and alignment tolerances
  • Alignment techniques: rim-face, reverse dial, and laser shaft alignment
Practical Workshop

Pump FMEA: groups identify all significant failure modes for a critical process pump, assess severity and detectability, and propose a targeted preventive maintenance programme.

Day 5

Welding, NDE & Mechanical Integrity Management

Apply welding metallurgy, non-destructive examination, and integrity management frameworks.

8 hours 3 modules
Module 1

Welding Metallurgy & Processes

  • Weld zones: base metal, HAZ, and weld metal microstructures
  • Welding processes: SMAW, GTAW, GMAW, FCAW, and SAW applications
  • Weld defects: types, causes, and prevention measures
  • WPS and PQR: ASME Section IX qualification requirements
Module 2

Non-Destructive Examination (NDE)

  • UT phased array (PAUT): corrosion mapping and weld examination
  • Radiographic testing (RT): digital radiography and TOFD
  • Magnetic particle (MPI) and dye penetrant (DPI): scope and sensitivity
  • Acceptance criteria: ASME VIII, API 1104, and FFS-based evaluation
Module 3

Mechanical Integrity Management System

  • Inspection data management (IDMS): data capture, storage, and trending
  • Fitness for service (FFS): API 579 levels 1, 2, and 3
  • Remaining life prediction: linear interpolation and LTA analysis
  • Mechanical integrity KPIs: overdue inspections and FFS findings
Practical Workshop

NDE interpretation exercise: teams review a set of UT corrosion maps and radiographs, apply acceptance criteria, and produce an inspection disposition report with recommended actions.

The course outline is indicative. Content may be adapted to reflect current industry developments and delegate experience levels.

Who Should Attend

This programme is designed for professionals across these roles

Mechanical & Process Engineers

Engineers responsible for equipment design, selection, and performance management

Integrity & Inspection Engineers

Professionals managing inspection programmes, FFS assessments, and regulatory compliance

Maintenance Supervisors

Supervisors planning and executing maintenance activities on critical process equipment

Operations Engineers & Technicians

Field operations staff responsible for day-to-day plant running and first-line fault response

HSE & Technical Safety Engineers

Safety professionals requiring engineering depth for risk assessment and incident investigation

Graduate Engineers

Early-career engineers building technical competency in their chosen engineering discipline

Schedule & Fees

Upcoming public dates — enrol anytime

May
31
31 May – 04 Jun 2026
Dubai, UAE
Classroom Only 3 seats left!
$5,950
per delegate
Jun
27
27 Jun – 01 Jul 2026
Live Online (Zoom)
Online Only 2 seats left!
$4,950
per delegate
Aug
01
01 Aug – 05 Aug 2026
Singapore
In-House 9 seats available
Quote
custom pricing
Aug
25
25 Aug – 29 Aug 2026
Houston, USA
Blended 4 seats available
Quote
custom pricing
Sep
17
17 Sep – 21 Sep 2026
Abu Dhabi, UAE
Classroom 5 seats available
$5,950
per delegate
Oct
22
22 Oct – 26 Oct 2026
Live Online (Zoom)
Online 7 seats available
$4,950
per delegate
Can't find a suitable date? Contact us for private cohort scheduling or in-house delivery options at your premises.

Accreditations & Recognition

This course carries internationally recognised professional credits

CPD Certified

Course Resources

Request documentation before you book

Ready to Enrol?

Speak with our training advisors to confirm availability, group rates, and customised in-house options.